


{"id":11922,"date":"2015-09-23T12:09:38","date_gmt":"2015-09-23T18:09:38","guid":{"rendered":"http:\/\/www.barcodesinc.com\/news\/?p=11922"},"modified":"2019-05-06T12:45:57","modified_gmt":"2019-05-06T18:45:57","slug":"case-study-datamax-oneil-performance-series-meets-the-challenge-of-small-text-and-data-on-cryogenic-labels","status":"publish","type":"post","link":"https:\/\/www.barcodesinc.com\/news\/case-study-datamax-oneil-performance-series-meets-the-challenge-of-small-text-and-data-on-cryogenic-labels\/","title":{"rendered":"Case Study: Datamax-O\u00e2\u20ac\u2122Neil Performance Series Meets the Challenge of Small Text and Data on Cryogenic Labels"},"content":{"rendered":"<p><a href=\"http:\/\/www.barcodesinc.com\/datamax-o-neil\/p1120n.htm\"><img decoding=\"async\" loading=\"lazy\" class=\"alignnone\" src=\"http:\/\/cdn.barcodesinc.com\/images\/models\/lg\/Datamax-O-Neil\/performance.jpg\" alt=\"\" width=\"276\" height=\"243\" align=\"right\" \/><\/a>For a leading ISO 13485:2003-certified OEM manufacturer of enzymes, meeting the rigorous demands of commercial entities engaged in the development, manufacture, and distribution of platforms dedicated to nucleic-acid identification is a daily challenge. Enzymes are critical to the performance of these applications, and the industry\u00e2\u20ac\u2122s relentless pursuit of higher performance emphasizes the need for analytical-reagent purity and absolute production consistency.<\/p>\n<p>Operating from the perspective that they are \u00e2\u20ac\u0153a manufacturing division of their customer,\u00e2\u20ac\u009d the company consistently delivers the highest quality and value enzymes, leveraging them to drive customer success via a business partnership model. Part of that consistent delivery means <a href=\"https:\/\/www.barcodesinc.com\/barcodesedge\/solutions\/barcode-label-printing\/\">labeling goods<\/a> so that they are easily and accurately identified when they arrive in the lab.<\/p>\n<h3><strong>Problem<\/strong><\/h3>\n<p>When enzymes are manufactured, they start in batches of 50-gallon vats, and then are broken down into small vials as part of a kit sold to research and testing facilities. These vials must be labeled individually; the labels include a great deal of data, two-dimensional barcodes, and very small type. Because of the temperatures at which they need to be maintained, cryogenic <a href=\"https:\/\/www.barcodesinc.com\/cats\/labels\/polypropylene.htm\">polypropylene labels<\/a> are used.<\/p>\n<p><!--more-->\u00e2\u20ac\u0153With the <a href=\"https:\/\/www.barcodesinc.com\/cats\/barcode-printers\/\">printers<\/a> they had installed, they were having problems with registration and print quality, primarily due to the small size of the labels,\u00e2\u20ac\u009d says Dana Ritchie, principal at Paladin ID LLC, a Laconia, N.H.-based specialist in barcode labeling. \u00e2\u20ac\u0153It was a label and ribbon issue, a clarity and quality issue.\u00e2\u20ac\u009d<\/p>\n<p>Along with registration issues, the legacy printers were having problems with label drift. Further, consistency of printhead pressure was problematic: operators had to make a judgment regarding how much head pressure to apply; consequently, the manual setting could easily vary from operator to operator.This could very well affect consistency of print.<\/p>\n<h3><strong>Solution<\/strong><\/h3>\n<p>Ritchie recommended a switch to the <a href=\"https:\/\/www.barcodesinc.com\/datamax-o-neil\/p1120n.htm\">Datamax-O\u00e2\u20ac\u2122Neil Performance Series 1120n Near-Edge printer<\/a>, which he describes as \u00e2\u20ac\u0153designed for this kind of challenging application.\u00e2\u20ac\u009d The first of printer was installed in August 2011. Three more have been purchased subsequently; and as the company phases out the balance of its legacy printers, it\u00e2\u20ac\u2122s committed to replacing them with the 1120n.<\/p>\n<p>\u00e2\u20ac\u0153Because the 1120n is a near-edge printer, it does a fantastic job on the polypropylene labels,\u00e2\u20ac\u009d says Ritchie. \u00e2\u20ac\u0153It was designed for thicker and hard-to-image materials.\u00e2\u20ac\u009d The 1120n\u00e2\u20ac\u2122s near-edge <a href=\"https:\/\/www.barcodesinc.com\/datamax-o-neil\/printheads.htm\">printhead<\/a> increases reliability and provides clean, crisp graphics and ladder barcodes, which results in a higher scan rating. Further, it has a one-million inch or one-year printhead warranty\u00e2\u20ac\u201dtwice that of most printhead warranties on the market today.<\/p>\n<p><strong>Other key benefits also made the 1120n a compelling choice:<\/strong><\/p>\n<ul>\n<li><strong>Auto-loading<\/strong> -\u00c2\u00a0The auto-loading feature of the 1120n represented a key step forward. On the legacy printers, two to three feet of label stock would get kicked out to calibrate the labels properly; the 1120n calibrates with one label. Because cryogenic labels are expensive, this enabled significant savings in material cost.<\/li>\n<li><strong>Automatic control of printhead pressure<\/strong> -\u00c2\u00a0As noted above, manual control of printhead pressure was a potential source of quality issues. With the 1120n, printhead pressure is electronically controlled; it is set once and followed automatically. It\u00e2\u20ac\u2122s exact.<\/li>\n<li><strong>Gear-driven performance<\/strong> -\u00c2\u00a0The 1120n eliminates the belts and pulleys used in most common label printer designs. Instead, it uses motor-driven gears that offer increased reliability and better label print registration.<\/li>\n<li><strong>Die-cast construction; center-biased printhead<\/strong> -\u00c2\u00a0The 1120n is designed to last and is built with a solid aluminum die-cast frame that resists bending or rusting. Unlike frames that can bend or warp, the printhead mechanism mounts on the bottom of the frame and is center-biased so it is always balanced.<\/li>\n<\/ul>\n<h3>Results<\/h3>\n<p>Since its implementation, the 1120n has been kicking out perfect labels for the biotech concern\u00e2\u20ac\u201dhundreds of thousands annually. There hasn\u00e2\u20ac\u2122t been a single maintenance issue over that time.<\/p>\n<p>\u00e2\u20ac\u0153They\u00e2\u20ac\u2122ve bought an applicator since we first installed, so now they\u00e2\u20ac\u2122re doing much larger runs,\u00e2\u20ac\u009d says Ritchie. The printer accepts a 600-meter roll of labels, so the company can put in a large roll and go.<\/p>\n<p>From an operational perspective, the benefits have been outstanding:<\/p>\n<ul>\n<li>Faster, smoother labeling operations\u00e2\u20ac\u201dno lost time due to poor quality<\/li>\n<li>Easier set up and operation through faster calibration and automatic control of printhead pressure<\/li>\n<li>Material-cost savings<\/li>\n<li>Labor savings\u00e2\u20ac\u201dno maintenance required in over two years of operation<\/li>\n<\/ul>\n","protected":false},"excerpt":{"rendered":"<p>For a leading ISO 13485:2003-certified OEM manufacturer of enzymes, meeting the rigorous demands of commercial entities engaged in the development, manufacture, and distribution of platforms dedicated to nucleic-acid identification is a daily challenge. Enzymes are critical to the performance of these applications, and the industry\u00e2\u20ac\u2122s relentless pursuit of higher performance emphasizes the need for analytical-reagent [&hellip;]<\/p>\n","protected":false},"author":3,"featured_media":0,"comment_status":"closed","ping_status":"open","sticky":false,"template":"","format":"standard","meta":[],"categories":[135],"tags":[85,1473,111,1474,1472,1475,1471],"yoast_head":"<!-- This site is optimized with the Yoast SEO plugin v20.0 - https:\/\/yoast.com\/wordpress\/plugins\/seo\/ -->\n<title>Case Study: Datamax-O\u00e2\u20ac\u2122Neil Performance Series Meets the Challenge of Small Text and Data on Cryogenic Labels - Barcoding News<\/title>\n<meta name=\"robots\" content=\"index, follow, max-snippet:-1, max-image-preview:large, max-video-preview:-1\" \/>\n<link rel=\"canonical\" href=\"https:\/\/www.barcodesinc.com\/news\/case-study-datamax-oneil-performance-series-meets-the-challenge-of-small-text-and-data-on-cryogenic-labels\/\" \/>\n<meta property=\"og:locale\" content=\"en_US\" \/>\n<meta property=\"og:type\" content=\"article\" \/>\n<meta property=\"og:title\" content=\"Case Study: Datamax-O\u00e2\u20ac\u2122Neil Performance Series Meets the Challenge of Small Text and Data on Cryogenic Labels - Barcoding News\" \/>\n<meta property=\"og:description\" content=\"For a leading ISO 13485:2003-certified OEM manufacturer of enzymes, meeting the rigorous demands of commercial entities engaged in the development, manufacture, and distribution of platforms dedicated to nucleic-acid identification is a daily challenge. 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